Consistency of Matt Appearance and Texture
Adjacent metal interior parts, or different areas of one part, may vary in gloss, fineness and feel, creating visible light-dark boundaries after assembly. The principal variables are the matting system, film thickness, reclaim-powder ratio, bake profile and spray-voltage fluctuation.
Formulation Design
- Choose a stable matting mechanism and control resin reactivity and batch variation in the matting agent.
- Optimise particle-size distribution and flow to obtain a uniformly fine matt surface without local roughness.
Process Control
- Fix the film-thickness window, reclaim-powder blend ratio and gun settings.
- Correct the cure schedule using part-temperature profiles to prevent local overbake or undercure.
- Evaluate gloss and appearance at a fixed angle and under a defined light source, supported by limit panels.
- 60° gloss variation
- Surface roughness
- Batch-to-batch appearance consistency
- Reclaim-loop stability
